Mar 22 2009

How To Chopp your Yamaha xs650

“The How To Bike”

A series by The Fong Bros..

Over the next few months, The Fong Bros will be presenting a “How To” series for those of you looking for some mechanical assistance building your xs650 chopper. The goal is to use the most basic tools that should be available to the average builder. Some tools you should have and others you may need to borrow from a friend.

Topics covered will include:

  • Tearing down your xs650
  • Cutting the frame
  • Adding a hard tail
  • Taking apart and rebuilding your spoked wheels (with whatever size you like)
  • Changing tires
  • shaving your forks
  • Filling in your engine cases
  • Electrical
  • Paint and pinstripes
  • etc.

We’ll be using this 1982 xs650. So, here are the pics of the untouched Yamaha xs650 as I bought it. It used to be a mail delivery bike and has been off the road for 20 years.

feb 0152 1024x768 How To Chopp your Yamaha xs650

feb 016 1024x768 How To Chopp your Yamaha xs650

Stay tuned for more!

The Fong Bros; Billy Joe and Bobby Joe Fong.

Hear is some of our xs650 handy-work.

You can find more how-to articles on the right-hand side under Categories, Building A Better XS650.


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25 Comments on this post

  1. knoll said:

    This should be cool.

    March 27th, 2009 at 10:00 pm
  2. Bryan said:

    I cant wait months. Please write and post the enitre how-to tonight!!

    Jokes man, im lookin forward to it!

    April 1st, 2009 at 5:03 pm
  3. Joel said:

    uh….dudes, I’m waiting with baited breath!

    April 25th, 2009 at 10:52 am
  4. BubbaKahuna said:

    Me too, I’m jonesing for some more info from these guys!

    April 28th, 2009 at 10:05 pm
  5. Henkelmike said:

    I’m really looking forward to this.

    June 2nd, 2009 at 10:11 am
  6. bob parsley said:

    Well, it would have been awesome.

    July 5th, 2009 at 5:39 pm
  7. Chris said:

    Still waiting… lol

    July 6th, 2009 at 6:29 pm
  8. Ted said:

    I think the guys have just been busy. I’m working on a couple articles myself so be patient I’m sure they’ll come through.

    Remember its summer..

    July 6th, 2009 at 6:39 pm
  9. Trever said:

    Any updates? I cant wait to see what they do this time?

    August 23rd, 2009 at 8:34 pm
  10. FongBros said:

    I head a summer that didn’t really allow any time for the motorcycle end of things. Should be coming up soon.

    August 29th, 2009 at 9:14 am
  11. kenb said:

    WELL whats up with the the the the the whea its been so long I forgot what the posting was about.
    Are ya there?? Are ya chopin the donor? Let the wondering minds know.
    Thkz Kenny B

    November 26th, 2009 at 1:06 pm
  12. Denis (fong bros) said:

    I am working on it. A few people in my family died over the last few months and it really slowed me down. I have a how to coming up (tonight hopefully) on how to lace your wheels.
    FONG

    December 1st, 2009 at 12:53 pm
  13. tadd442 said:

    I feel like its x-mas eve…..

    December 1st, 2009 at 3:03 pm
  14. shotgunlarry said:

    Sorry to hear of your loss Denis

    December 4th, 2009 at 12:34 am
  15. kenb said:

    Dennis best wishes to you and yours on the loss of loved one’s thank you for the how to lase up, yea nice persian rugs too!
    Be well keep choppin.

    December 13th, 2009 at 1:45 pm
  16. Denis (fong bros) said:

    Thanks everybody for your well wishes. The elusive Fong Bros garage is back in action and I plan to have my bike all done by mid January. Possibly New Years if all goes well.

    December 18th, 2009 at 1:42 pm
  17. shawn said:

    ??? thought there was gonna be a “how-to” type of thing going on. what happened to the frame chopping???

    February 18th, 2010 at 10:31 pm
  18. Davo said:

    Hello anyone home??? The lights on no one home!!!!
    Come on guys do I have to do this are what….

    February 19th, 2010 at 5:53 pm
  19. shawn said:

    think I’m gonna just do the hardtail fab/post myself. anyone in So. Cal wanna help?

    February 20th, 2010 at 9:19 pm
  20. Braundo said:

    Whatever happened to this ? I was so pumped about it.

    March 9th, 2010 at 1:59 pm
  21. Tim said:

    I need the wiring section of this like now!hahaha

    April 14th, 2010 at 6:31 pm
  22. Brad said:

    Hello Fong Bros…. where are you?!?

    May 1st, 2010 at 12:40 am
  23. anthony said:

    yeah anything happening with this one?

    August 12th, 2010 at 10:35 pm
  24. nixs said:

    i think that was it! all you need is a donor bike and your good. probably some tools will help also.

    September 7th, 2010 at 9:45 pm
  25. Gravo said:

    I’m just about to start my first ever build now and am going for a look inspired by the Fong bros. What’s going on guys? We’re all hanging out here.

    June 18th, 2011 at 10:59 pm

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