Apr 19 2010

Russell’s 1981 XS650

Russell xs1981 587x440 Russells 1981 XS650

I was winging it.

Well here she is finally done. The project started out strong with no real hang ups other than a few things being put in the wrong place. It was my first build and I was winging it. Then I got to the point that I farmed a few things out and it all went to hell from there. First the wheels, they went off to the powder coater (heard nothing but good things about him) well I have nothing good to say about him first he sand blasted every thing including my bearing chases, well when we went to push the bearings in they just fell right into the damn wheels. I was pissed but wound up grooving the sides of the chase with a chisel and that closed it up enough to push the bearings in. Next he powder coated every thing on my caliber it took 3 hrs of sanding and chipping through 3 coats of powder to get the thing together and working. All done ya right.

noid IMG 5052 587x440 Russells 1981 XS650

The last was the biggest kick in the ass I had a local pro shop rebuild my motor I did not thing it
was to big a deal new seals, gaskets, pistons and rings. Well first the JERK broke a fin off the top of my motor enough to get my blood going, then I start looking over the motor at home I gave him all the seals needed for the motor he replaced not one of them getting a little madder, now the kicker I had a day off work and spent it putting the bike together running all my wires nice and neat and all the things that going along with final assembly. Now the moment of truth I fill her with gas and I am ready to go I start kicking kick kick kick nothing.

noid IMG 5054 587x782 Russells 1981 XS650

I pull the plugs to see if I can find anything. The plugs has no fuel on them, so now I got a carb problem. So, I pull, then go through every thing I know and put new mains, air, and pilots. Put them back on the bike and kick kick kick again, check the plugs still not getting anything now I am done I have a 3000 dollar boat anchor. I say the hell with it and take it to some local in town to take a look at it. The next day I get the call good news bad news, good my wiring is correct and no problems there, bad news the a$$ hole put the timing in 180 degrees off so I had to take the bike home and pull the motor yet again. Ryan at the motor cycle ware house in town got the thing up and going when he was done with it she started on the 4th kick and now first or second every time.

noid 116905990705 0 ALB 587x440 Russells 1981 XS650

noid IMG 2875 587x440 Russells 1981 XS650

All in all it was a fun project and I am happy with the end results colors are what I wanted and it all seemed to fit. Also wanted to say thank you to Gordon Scott for making my pipe they look and sound great and also Roger Hearing at stcustoms@live.com for helping me the first time around with getting the wiring figured out could not have done it with out his help.

Hope you all enjoy the bike as much as I do.

Russ

ardbannerad_finalHugh-PMA-Ad-2 Brat-adhinge

29 Comments on this post

  1. JOSE said:

    POR FAVOR PINTA DE NEGRO ESAS RUEDAS, LO DEMAS MUY BIEN

    April 19th, 2010 at 1:35 pm
  2. Mitch said:

    Awesome job man! Glad it turned out so good after all the trouble. Those wheels really pop! I am doin my wheels in matte white and i was just curious is brake dust any problem on the light colored wheels?

    April 19th, 2010 at 5:53 pm
  3. Russell S Zadlock said:

    Thank you brake dust not a problem it wipes off pretty easily with a cotton cloth and some spray and wax, the major pain in the ass is the chain lube, I got about 200 miles on her now and it is just starting to dry out once it is all dry I will put some silcoline on it the stuff gets real sticky and does not really come off all to much.

    April 19th, 2010 at 6:11 pm
  4. Puker said:

    Something has just got to be so damn fun about wading through all that crap, and coming out the other end with your own bike. Enjoy the ride.

    April 19th, 2010 at 8:31 pm
  5. nick said:

    where can I get a kicker like that, and what bars are those

    April 20th, 2010 at 4:14 pm
  6. Bryan said:

    What possessed you to chose that color for the wheels? Also, is the primer the finished look or are you going to go with a color.

    April 20th, 2010 at 7:22 pm
  7. Russ said:

    Bryan I wanted some thing loud and stupid for the wheels and the frame is hot rod black ( flat black ) and the skins are Ford Oxford White and nick bars are TCBROS mini apes and the kicker is the stock kicker with a brass pedal I bought off ebay

    April 20th, 2010 at 10:46 pm
  8. Gig III said:

    day-glo wheels. great.

    April 21st, 2010 at 2:11 pm
  9. Harry Carmony said:

    My heart really went out to you over those guys who did the powder coating and the “Rebuild”…- Good to see you made a full recovery…
    I would like to know, – where did you get those Pipes…- I would really like some like those…- but I havent been able to find any…

    April 22nd, 2010 at 3:31 am
  10. 3OZRA2EL said:

    coolest wheels ever man…….. i cant stop looking at bike… everyday since u posted… love it man..

    April 22nd, 2010 at 4:30 am
  11. Don said:

    Good looking build, I like flat black like everyone else but those wheels are cool dont let anyone knock them. Sucks about all the trouble you had def looks the worth of no giving up.

    Harry C check out gordon scott’s site great pipes and service. http://mysite.verizon.net/reszw9bp/id9.html

    April 22nd, 2010 at 4:18 pm
  12. Russ said:

    Harry just click on Gordon Scott it will take you right to his site.

    April 22nd, 2010 at 5:51 pm
  13. J dog said:

    Nice like the wheels.

    April 22nd, 2010 at 8:07 pm
  14. rob said:

    those pipes are disgusting…hook a brother up. Did you make them yourself? How did you clean/polish the motor?

    April 22nd, 2010 at 9:08 pm
  15. Rusty Nutz said:

    The cagers ought to be able to avoid you with those wheels.

    Nice job.

    April 22nd, 2010 at 11:20 pm
  16. anthony said:

    If you ever become a shop-owner you will one day discover that things don’t always go as planned. From the sounds of it the fellas you had do your work really did a number on you stuff. this however is one side of the story. i’d be willing to bet if we had a chance to talk to one opf those guys there may be a slightly different story. Things happen. If something was done poorly any reputable shop would repair it if it was indeed their mistake. If they refuse then i would perhaps at least be tempted to ram them into the ground. Maybe you should do a little more homework on them before you take it to them or at least give them a chance to make it right. You bike however does look fairly cool for someone who either doesn’t really know what they are doing or some one who is terrible at spelling. i.e.. its bearing RACE, brake CALIPER, and SILICONE. Except for those wheels man. What were you thinking?

    April 23rd, 2010 at 8:41 pm
  17. Harry Carmony said:

    Thanx, – I love those pipes…perfect!

    April 23rd, 2010 at 9:41 pm
  18. Dominic said:

    awesome bike,i’m currently building a similar bike and would like to know who makes the forward controls you have,they look like the kit tc bros sells but out forward more,does tc bros have an other kit i missed? let me know thanks in advance!

    April 23rd, 2010 at 11:31 pm
  19. Russ said:

    thank you Dominic the controls are TCBROS I thought about welding them down a little lower, but took the easy way and bolted them to the motor mounts.

    April 24th, 2010 at 6:45 am
  20. ranken said:

    what wiring diagram did u use i have a 81 special go n bare bones can u help a brotha out

    April 24th, 2010 at 8:55 am
  21. Russ said:

    shoot me an email and I will send it to you rzadlock@yahoo.com

    April 24th, 2010 at 9:47 am
  22. chris said:

    great job! some people suck.they have no pride ! nice bike.

    April 25th, 2010 at 11:23 am
  23. Blackwidow said:

    Damn those wheels scream look at me and you know what?I love it

    April 26th, 2010 at 4:36 am
  24. ranken said:

    do i still need to get nylon screws for this diagram?

    April 30th, 2010 at 8:58 am
  25. shawn said:

    how did you attatch the brass kicker i got one and trying to firgure out the best way to do it? if i email u can you send a close up pic of the kicker. bike looks awesome btw

    May 11th, 2010 at 6:07 am
  26. Russ said:

    shawn shoot me a email if you want, all i did was cut the stock kicker half lapped a bolt on the end and welded it up real easy to do you’ll just have a little grinding to do when your done cause the stock kicker peg is a little big for the brass pedal

    May 14th, 2010 at 7:51 pm
  27. hooversama said:

    The color of those wheels really is an abomination: I had a pair of shoe laces that color once…..in the 80′s when that color was cool.
    To each his own, I dig the bike. It looks like it would probably glow in the dark. Spellin has nevr ben a strng poinnt on this siite.

    May 28th, 2010 at 11:57 am
  28. Roger said:

    GEEZ Russ…what a friggin’ nightmare you went through on this one.
    I’m glad that the little help I could provide was put to good use.

    I’m still wrenchin’ away up here in Washington

    December 8th, 2010 at 3:21 pm
  29. Jørgen said:

    Got any videos? amazing bike!

    May 25th, 2011 at 10:27 am

Leave a comment below: